Manual everything
Production tracked on paper, inventory in spreadsheets, decisions made reactively after the fact.
Factory Operating System
Setu unifies IoT, MES, ERP Lite and AI analytics into one real-time platform — giving small and mid-sized factories the live shopfloor visibility once reserved for enterprises, at a fraction of the cost.
The industry problem
Owners walk the floor to know what's happening, because nothing connects. Enterprise ERP/MES like SAP and Oracle are too expensive and complex for MSMEs to adopt.
Production tracked on paper, inventory in spreadsheets, decisions made reactively after the fact.
Owners physically walk the shopfloor to understand status — there is no single source of truth.
Tally, WhatsApp, Excel and manual registers operate in silos, none of them talking to each other.
Machine stoppages go unnoticed, eroding output with no data to find or fix the root cause.
Stock counts drift from reality, causing shortages, overstocking and material losses.
Delayed reporting and missing lineage make quality issues hard to trace and slow to resolve.
What we are building
IoT, MES, ERP Lite, AI analytics and real-time dashboards — one connected system for the whole shopfloor.
Sensors, PLCs and gateways stream machine data over MQTT into a live operational picture.
Live production monitoring, OEE tracking, downtime visibility and hands-on operational control.
Material flow management from GRN to dispatch — focused on what MSMEs actually need.
Production, inventory, machine health, dispatch and energy utilization in a single view.
Designed for the shopfloor, enabling fast adoption by the people who run the machines.
Predictive maintenance, smart alerts and production intelligence built into the foundation.
The disruption
A new category of Factory Operating System — focused on live shopfloor execution, not just financial ERP transactions.
Market opportunity
That gap is a massive opportunity for an affordable, scalable smart factory platform designed for the operational realities of MSMEs.
Competitive advantage
Built by people who understand manufacturing operations, not just software.
Hardware, IoT, MES, ERP Lite and AI analytics combined into a single platform.
An architecture that grows with the factory and deploys in a fraction of the time.
A small fraction of the cost of enterprise ERP, with none of the complexity.
Designed specifically for the realities of Indian small and mid-sized industries.
Predictive maintenance and smart alerts that turn data into decisions.
Long-term vision
An Indian Smart Factory Platform spanning electronics, automotive, railway, industrial manufacturing and consumer products — enabling globally competitive digital factories through affordable Industry 4.0 transformation.
Tell us about your operation and we'll show you what real-time visibility looks like for your shopfloor.
Get in touchor email contact@zensenlabs.com