Factory Operating System

The smart factory platform built for MSME manufacturing

Setu unifies IoT, MES, ERP Lite and AI analytics into one real-time platform — giving small and mid-sized factories the live shopfloor visibility once reserved for enterprises, at a fraction of the cost.

63M+ MSMEs in India
<3% use MES or ERP today
Real-time machine-level visibility

The industry problem

Most factories still run on Excel, paper and gut feel

Owners walk the floor to know what's happening, because nothing connects. Enterprise ERP/MES like SAP and Oracle are too expensive and complex for MSMEs to adopt.

📋

Manual everything

Production tracked on paper, inventory in spreadsheets, decisions made reactively after the fact.

👁️

No real-time visibility

Owners physically walk the shopfloor to understand status — there is no single source of truth.

🧩

Disconnected tools

Tally, WhatsApp, Excel and manual registers operate in silos, none of them talking to each other.

⏱️

Costly downtime

Machine stoppages go unnoticed, eroding output with no data to find or fix the root cause.

📦

Inventory inaccuracy

Stock counts drift from reality, causing shortages, overstocking and material losses.

🔎

No traceability

Delayed reporting and missing lineage make quality issues hard to trace and slow to resolve.

What we are building

A Smart Factory Operating Platform

IoT, MES, ERP Lite, AI analytics and real-time dashboards — one connected system for the whole shopfloor.

Real-time connectivity

Sensors, PLCs and gateways stream machine data over MQTT into a live operational picture.

MES execution

Live production monitoring, OEE tracking, downtime visibility and hands-on operational control.

ERP Lite

Material flow management from GRN to dispatch — focused on what MSMEs actually need.

Unified dashboard

Production, inventory, machine health, dispatch and energy utilization in a single view.

Operator-friendly UI

Designed for the shopfloor, enabling fast adoption by the people who run the machines.

AI-ready architecture

Predictive maintenance, smart alerts and production intelligence built into the foundation.

The disruption

Democratizing Industry 4.0 for MSMEs

A new category of Factory Operating System — focused on live shopfloor execution, not just financial ERP transactions.

  • Industry 4.0 technologies made affordable for MSMEs.
  • Reactive manufacturing replaced with data-driven, real-time operational intelligence.
  • Productivity, traceability and visibility once reserved for large enterprises.
  • Connected digital manufacturing that cuts downtime and inventory loss.
  • A modular architecture enabling rapid, low-cost, scalable deployment.
  • Live execution at the core — not just transactions after the fact.

Market opportunity

India has 63 million MSMEs.
Fewer than 3% use MES or ERP.

That gap is a massive opportunity for an affordable, scalable smart factory platform designed for the operational realities of MSMEs.

Competitive advantage

Why Setu wins on the shopfloor

Deep shopfloor understanding

Built by people who understand manufacturing operations, not just software.

Hardware + software in one

Hardware, IoT, MES, ERP Lite and AI analytics combined into a single platform.

Modular, scalable SaaS

An architecture that grows with the factory and deploys in a fraction of the time.

Low-cost deployment

A small fraction of the cost of enterprise ERP, with none of the complexity.

Built for Indian MSMEs

Designed specifically for the realities of Indian small and mid-sized industries.

AI-driven intelligence

Predictive maintenance and smart alerts that turn data into decisions.

Long-term vision

The digital backbone for MSME manufacturing

An Indian Smart Factory Platform spanning electronics, automotive, railway, industrial manufacturing and consumer products — enabling globally competitive digital factories through affordable Industry 4.0 transformation.

Let's digitize your factory

Tell us about your operation and we'll show you what real-time visibility looks like for your shopfloor.

Get in touch

or email contact@zensenlabs.com